Delavan Spray Technologies

Widnes, 
United Kingdom
https://www.delavan.com
  • Booth: 1307

Profile

Delavan Spray Technologies is a privately held company with 85 years of history in the manufacture of world class spray nozzles.  With global distribution supported by the best technical engineers in the world, come to Delavan for your custom solution. From our facility in Widnes, our team will support your application with a design that meets your specifications from our catalog or custom designs with over 35,000 variations of our products.  Our machining centers can generate single or two fluid nozzles from a variety of materials to fit any environment, contact us today for your free assessment at 1 877 GO DELAVAN  or sales@delavan.com or visit our website www.delavan.com

Brands: Delavan supports the industry with our Cool Cast, Cone Cast, Aspirflo, Swirl Air and By-Pass nozzles which set the industry standard in liquid atomization for cooling, coating and treating water in metal production.


 Products

  • Cool Cast
    Delavan's patented two-fluid nozzle, a premier product used in continuous casting to optimize secondary cooling while utilizing less water and providing a targeted droplet range....

  • Cool-Cast Spray Characteristics

    The Cool-Cast design consumes less air than conventional nozzles, which saves energy usage through reduced air compressor load. The patented nozzle design (US Patent 6036116) produces a spray pattern with highly uniform droplets. This makes the cooling process more controllable, with reduced tendency for water puddling and localised uneven cooling or thermally induced roller deflection. The flat spray pattern is thick, even over angles from 60° to 120°, offering good coverage with few nozzles.

    Block Design Features

    • Inlet connections are parallel; there are no elbows required for product installation
    • Easier maintenance; nozzles always go back into original installation, no re-alignment is necessary
    • Fluid orifice can be removed and cleaned/replaced without removing nozzle assembly
    • More robust with less joints
    • Easier installation
    • Patented fluid inlet can permit larger orifice sizes for equivalent flow rate
    • Thread Sizes NPSC or BSPP
    • Length To Suit Customer Requirements
  • Swirl Air
    Delavan's patented product offers the best atomized solution for cooling customized casting for optimal coverage in secondary cooling for long product applications....

  • Spray Characteristics

    Air/Gas is introduced tangentially into the nozzle chamber in low pressure region of the swirling liquid, creating extreme turbulence and primary atomization. As liquid leaves the orifice, it impinges against the deflector ring which serves a dual purpose; close control of spray angle and break up of the spray into even finer droplets (secondary atomization).

    Eight sizes of nozzle are available covering flow rates from 1-2400 GPH. Nominal spray angles of 50°, 75° and 100° can be attained by the specification of interchangeable nozzle caps. Contact the factory for special spray angles from 25° up to 160°.

    The nozzle has demonstrated the capability of achieving mean droplet diameters in the 50-100 micron range at low air pressures and flows. When using dry steam instead of air, the steam pressure should be approximately four times greater than air pressure to achieve the same

    spray characteristics. Comparable atomization in a hydraulic nozzle would usually require very high pressures. Degree of atomization is also variable by controlling the volume ratio of air to liquid.

    As mentioned, droplet size may be changed by minor changes in air pressure. However, if air pressure is set initially, and it is necessary to modulate the liquid flow, the air differential pressure and flowrate will automatically respond in such a way that the quality of atomization remains nearly constant. In some applications, this can result in a saving through the elimination of air valving and controls.

  • AI Aspirating Cooling Nozzle
    The Delavan AI Nozzle produces a rectangular aerated spray for use on Continuous Casting Machines....

  • Increase Cooling Efficiency...Decrease Operating Costs

    Delavan’s patented ASPIRFLO™ series nozzles can do both. By replacing conventional flat spray nozzles with the Delavan AI aspirating nozzle, you can increase cooling efficiency up to 25%.

    Spray Characteristics

    • Even aspirated spray
    • Higher velocity than conventional nozzles
    • Increase droplet surface areas
    • Uses free air
    • Available spray angles 40°, 80°, 110°, 140°

    Construction and Materials

    • Brass or 303 stainless steel
    • Available in 1/2, 3/4 or 1” thread
    • Stainless Steel metering orifice
    • Replaceable tip

    Maximum Design Pressure: 200 PSI (14 Bar)

    Maximum Design Temperature: 500°F (260°C)

  • AD Nozzle Tip
    The Delavan AD nozzle produces a uniform flat spray pattern with tapered edges and higher impact at narrower spray angles for cooling applications....

  • Spray Characteristics

    • Produces a uniform flat spray without hard edges
    • Tapered edges of pattern allow overlapping for even distribution
    • Impact of spray is generally greater with narrower spray angles assuming equal flow rates
    • Orifice is offset 15° to axis of dovetail
    • Available spray angles of 0°, 15°, 25°, 40°, 50°, 65°, 80°, 90°, 100°, and 110°

    Construction and Materials

    • Dovetail connection nozzle/body for positive alignment
    • 3 piece design with male thread or Welding Nipple body available in:
      • Brass
      • Stainless Steel
    • Longer Welding Nipple bodies available to special order
    • Thread sizes are 1/2” and 3/4” Male
    • Other materials available to special order

    Maximum Recommended Pressure: 100 Bar.G.

  • LD Nozzle Tip
    The Delavan LD nozzle produces a uniform flat spray pattern with tapered edges and higher impact at narrower spray angles for cooling applications....

  • Spray Characteristics

    • Produces a uniform flat spray without hard edges
    • Tapered edges of pattern allow overlapping for even distribution
    • Impact of spray is generally greater with narrower spray angles assuming equal flow rates
    • Orifice is offset 5° to axis of dovetail
    • Available spray angles of 0°, 15°, 25°, 40°, 50°, 65°, 80°, 90°, and 100°

    Construction and Materials

    • Dovetail connection nozzle/body for positive alignment
    • 3 piece design with male thread or Welding Nipple body available in Stainless Steel
    • Longer Welding Nipple bodies available to special order
    • Thread sizes are Male BSPT and Female BSPP
    • Other materials available to special order

    Maximum Recommended Pressure: 100 Bar.G.

If you have questions please contact sales@aist.org or (724) 814-3000 ext. 2