Sarralle

Pittsburgh,  PA 
United States
http://www.sarralle.com
  • Booth: 1165


Welcome to SARRALLE the leader in INDUSTRIAL ENGINEERING.

SARRALLE provides Turnkey Solutions to the Environment, Energy and Steel industry. 

Sarralle's product lines include: New and Upgrades to Electric Arc Furnaces, Secondary Metallurgy Equipment (LFs, VDs and VODs), Continuous Casters (Billet, Bloom, Beam Blank and Slab) for all grades of product, Rolling Mills, Processing Lines, Fume Extraction System Bluesky-Plant®, Dust Recycling Plants and Water Treatment Plant.

Our professional staff services include: Metallurgical support, Electric & Automation design, Operational assistance, EPC and Project Management.

Our Sarralle owned fabrication workshops allow us to control the product quality and scheduling in the whole manufacturing process, ensuring that our customers receive a successful and on-time project.

Visit our booth 1165 to learn more about Sarralle!!!

 

Brands: Sarralle Steel Plant, Sarralle Rolling Mill, Sarralle Coil Processing, Sarralle Environment & Energy


 Press Releases

  • June 2019

    SARRALLE has successfully completed the first of a three-phase project intended to upgrade and modernize the continuous caster at STEEL DYNAMIC INC. (SDI) Roanoke Virgina, one of the premier steel producers in the North American market. After completion, the upgrade will provide SDI with a state-of-the-art continuous casting machine that will be the key to new markets, not currently served, allowing them to produce higher quality steel grades.

    The project awarded to SARRALLE by SDI will consist of critical process equipment modernization and automation which the American group intends to complete in three phases. The first phase, entrusted to SARRALLE entirely, includes engineering, manufacturing, assembly supervision, commissioning and testing. Work began in July of 2018, and the project will reach its completion after a very short two week outage this May. This first phase has been exclusively devoted to modernizing the mid-section of the machine to provide operational consistency and improved product quality. The associated automation support equipment will also be supplied in an environmentally controlled stand alone container, pretested, and installed in place prior to the outage. All the work is based on the SDI concept of building each of the three phases without back tracking or equipment redesigns.

    This is the first significant project for SARRALLE in the United States, opening up possibilities to supply steel makers with SARRALLE designed melt shop and rolling mill equipment from their company owned fabrication shops in Northern Spain.

  • July 2019

    NUCOR STEEL BIRMINGHAM recently awarded SARRALLE a major project to convert their 56st spout tap Electric Arc Furnace (EAF) to an eccentric bottom tap (EBT) design. The SARRALLE design brings many operational advantages, including bringing them a step closer to the no-man-on-the-floor philosophy with their Automatic EBT Tap-Hole Lance Robot. A stand out solution which takes care of a very risky manual operation when a tap gate fails to open.

     

    With over 50 years of experience building and upgrading EAFs, SARRALLE is more than qualified to successfully carry out the job, and the robust and reliable design is more than likely to exceed NUCOR BIRMINGHAM’s expectations for their new furnace.

     

    Keeping their current tapping capacity, the project will provide NUCOR BIRMINGHAM with essentially a completely new furnace based on a maximized hot heal practice from rocker bases thru copper current conducting arms. SARRALLE will also provide engineering for the whole project, from Civil Works thru Electrical and Automation equipment. All manufacturing will be provided from SARRALLE’s own workshops in Northern Spain. The project kicked off after agreeing on the contract early in the summer. It is expected to start up in spring of 2020.

     

    This project is very important to SARRALLE's growing presence in the US market, as this is their second major project, having just recently commissioned a five-strand continuous caster upgrade at SDI Roanoke Virginia.


 Products

  • Sarralle Steel Plant - EAF, LF, V(O)D, Casting
    SARRALLE designs and supplies CUSTOMIZED metallurgical plant equipment including process technology for Steelmaking, Secondary Metallurgy and Continuous Casting tailored machines with integrated solutions for complete turnkey projects....

  • SARRALLE designs and produces a complete range of AC and DC Furnaces from 6 to 300 metric tons for various charge mixes (scrap, HBI, Cold DRI / Hot DRI and Hot Metal) based on our own engineering and including all the key components. The Special Desing of all water-cooled elements with a specially pipe desing and optimized flow patterns lead to a reduction of 25% of required water flow versus competitor's designs.

    For more information about SARRALLE EAF visit our website here 

    SARRALLE supplies complete set of LF including the Roof, Electrode Regulation System (Sarcon), Injection technology, Automatic sampling & Temperature lances...

    For more information about SARRALLE LF visit our website here 

    SARRALLE VD-VOD units can be engineered to operate with steam injectors or dry mechanical vacuum pumps to achieve deep vacuum with lowest energy consumption in shortest pump down time. Whereas, steam ejector vacuum pumps offers a simple, almost maintenance-free solution with high suction capacity and a minimal investment cost, dry mechanical vacuum pumps are characterized by instantaneous "vacuum on demand" with extremely low operating costs and elimination of water contamination. Special foaming-slag control enables minimization of ladle slag overflow and pump-down time.

    For more information about SARRALLE VD-VOD visit our website here 

    SARRALLE CONTINUOUS CASTING MACHINES guarantees safety, quality of the final product and reliability of the equipment offered to our Customers. SARRALLE Continuous Casting Machines are designed for a wide range of section sizes, operational flexibility and steel grades including:

    • Billet - Round - Bloom - Beam Blank - Slab
    • Open and submerged tundish to mold casting operation
    • Standard strctural and SBQ steel grades

    For more information about SARRALLE CONTINUOUS CASTING MACHINE visit our website here 

  • Sarralle Rolling Mill
    SARRALLE is a driver for hot rolling long product mills technology thanks to its experience and attitude to fulfil the requirements of the most demanding Customers worldwide...

  • SARRALLE is a driver for hot rolling long product mills technology thanks to its experience and attitude to fulfil the requirements of the most demanding Customers worldwide. Nowadays, the demand for flexible and economical production of long products can be achieved by innovative production process, electrical and automation new solutions and, as a consequence, many years of research and development mainly dedicated to process modeling and faster and higher performance control system. SARRALLE designs all of our devices in 3D Software tools, taking into consideration the most appropiate material and thermal treatment in order to provide devices able to work for life. Furthermore, to reduce the erection and commissioning period we make a pre-shipment running test.

    For mor information about SARRALLE ROLLING MILL visit our website here 

  • Sarralle Processing Lines
    SARRALLE has extensive experience in the engineering design, manufacturing, erection and commissioning of Processing Lines in different metals into a complete range including thickness, weight and width...

  • SARRALLE has extensive experience in the engineering design, manufacturing, erection and commissioning of Processing Lines. Our lines are able to process the largest coils in different metals (aluminum, stainless, tinplate, carbon steel…) into a complete range including thickness (high-thick coils), weight and width.

    Our expert technicians, specialized in hydraulics, pneumatics and electronics, carry out the engineering, installation and commissioning of the lines. As an important part of the commissioning, they also carry out the complete training of the Client in order to guarantee an efficient and profitable operation. The technical support given to our clients is completed with a permanent Technical Assistance Service.

    SARRALLE has its own production facilities for mechanical and electrical assembly and going through the complete supply chain.

    SARRALLE is able to provide turnkey project assuring complete success in Slitting Lines, Cut to Length Lines, Roll Forming Punching Lines, Continuous Sandwich Panel Lines, Automatic Coil and Slit Packaging Lines, Welded Tube / Profile Mills...

    For more information about SARRALLE COIL PROCESSING LINES visit our website here 

  • Sarralle Fume Exhaust System - Bluesky-Plant®
    SARRALLE FES - Bluesky-Plant® - exceeds the most restrictive environmental regulations and enhances the social responsibility. Our Customers are leading to an increasing demand for investments in dedusting and pollution control technologies...

  • SARRALLE FES - Bluesky-Plant®, offers customized solutions for each step of the process with satisfactory results in attaining the most stringent parameters in terms of both emissions control and operational costs. Each component has its own design, such as; the special arrangement of the fourth hole elbow water circuit with an optimized life cycle.

    Residence time in the canopy due to superior geometry selection enables a lower amount of mg/Nm3 on the operating floor, which leads to an improvement in the safety for every operation. Filtration parameters allow an optimal life cycle of the sleeves, as well as the selection of the optimized number of compartments automatically maintaining at least one offline compartment. Optimized bags lenght of up to 10 meters permits a compact design of the Filtration Unit.

    For more information about SARRALLE FES - Bluesky-Plant® visit our website here 

  • Steel Dust Recycling & Water Treatment Plant
    At SARRALLE we offer innovative engineering and construction solutions for steel dust recycling and water treatment plants EPC projects...

  • STEEL DUST RECYCLING PLANT

    SARRALLE is settling as an international engineering and manufacturer of CRITICAL ENVIRONMENTAL REGULATED SERVICES to the steel and waste to energy industries experiencing strong growth in the waste management and its subsequent recovery. We recently completed the expansion from 65,000 tons to 110,000 tons/annually recycling capacity of steelworks powder on time and within budget for Befesa S.A. in Turkey. The execution of the turnkey project included the design, engineering, manufacturing, assembly, civil works and start-up phase of the new facility.

    The industrial activity of the plant, fits into the eco-industry sector because it works recycling Electric Arc Steelmaking and Foundry dusts, whose contains heavy metals like zinc and lead. Through its business units, SARRALLE executed in this case the valorization of more amount of steel dust to obtain zinc and slag that otherwise will be disposed in the landfill. SARRALLE manufactures the equipment to manage and recycle of residues, becoming a source of renewable raw material/product, which our customers reintroduce in the market, reducing the consumption of natural resources and downsizing the cost of production. This will allow to close the production process in a sustainable way, reusing all the elements of the process.

    WATER TREATMENT PLANT

    At SARRALLE we offer innovative engineering and construction solutions for WATER TREATMENT PLANTS. We improve the quality of water for the industrial water supply, drinking, irrigation, etc.

    Water treatment removes contaminants and undesirable components or reduces their concentration so that the water becomes fit for its desired end-user.

    Our Engineering & Construction Services agreement and cooperation with technological companies, such as; INCIVE in Spain, offer you:

    • Industrial Water Treatment plants: industrial water cooling and cleaning treatment.
    • Urban Water Treatment plants: pre and post urban water treatment, storage system ( tanks and pump station ), water supply and drainage system.

    For more information about SARRALLE WATER TREATMENT PLANT visit our website here 

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